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Quick Details

  • Place of Origin: Henan, China (Mainland)
  • Brand Name: Joda
  • Model Number: JDK_KA
  • After-sales Service Provided: Engineers available to service machinery overseas
  • Product name: Automatic Rack Riser in Electrolysis Process of Aluminium
  • Type: Automatic
  • Function: Lifting anode busbar
  • Pot shell: 300KA
  • Operation: Remote control
  • Anode number: 10-56 & Customized
  • Certification: ISO,CNAS,IAF
  • Color: Customized

Packaging & Delivery

Packaging Details Automatic Rack Riser in Electrolysis Process of Aluminium will be packed in steel box made from steel sheet and angle steel. Important parts will be packed with air bubble film.
Delivery Time 30 working days after advance payment

Automatic Rack Riser in Electrolysis Process of Aluminium, known as the busbar lifting mechanism, is used to lift the anode periodically for aluminum electrolysis industry. The automatic anode jacking frame is regularly lifted by the PTM to the area above the potshell. The frame-equipped devices are handled by remote control for operations such as unscrewing and screwing clamps, clamping of anode rods, getting close to the anode busbar, etc. The anode jacking frame is used when the bus bar has reached its lower limit. It clamps the anodes into position while freeing the bus bar, allowing it to be lifted. After several tests and modifications, Patented “JODA” Full Automatic anode jacking frame, came into service in a large aluminium smelter in China since Jan. 2015, as the first Automatic Anode Jacking Frame in China, and completely fulfilled designed function and has been running smoothly.

 

Technical Parameter 

 

Model JDK_KAHydraulic StationPLC 
Pot shell 160KA-660KAPower supply Three phase 380V 50HzBrand Allen-Bradey or Mitsubishi
Anode clamps number10-56Power <25KWRemote Control 
HBCFST 510-1
Clamp force ≥ 35456NHydraulic oilFire resistant hydraulic oilAir Booster400L

 

Structure

The equipment consists of the frame, anode grabs, hydraulic wrenches, lifting beams, landing legs, ground supports, etc. All anode grabs springs are installed with the same height and travel distance to ensure the synchronization of all clamps actions.Release and fastening of the anode clamp can be so integrated onto “JODA” Full Automatic Anode Jacking Frame that the whole process of jacking anode beam can be mechanized and automatically, which greatly improves the quality of raising anode beam and reduces the electricity as well as labor cost. 

Advantage

1.Automatic cycle

2.Pneumatic and hydraulic technology  

3.Individual tightening device

4.Automatic pressure boosting system

5.Significant energy-saving and labor- saving effect

6.Low maintenance cost

 

 

Due to continuous anode consumption on pots, the Automatic Rack Riser has to be raised every 10 to 14 days. Joda supplies a reliable, safe and automatic system to make easier operator’s daily operation.

Automatic Rack Riser we product has high quality and performance. First, we choose the best parts suppliers, such as  the electric motor from SIEMENS, hydraulic motor from EATON , air motor from Ingersoll Rand, insulation pipe from PARKER, ect. Second, we have specialized product  line from design, assemble, test and package. Third, we provide many times the test run for each anode jacking frame to ensure its quality and performance.

Zhengzhou Joda Technology Co., Ltd. is a modernized comprehensive enterprise integrating research, manufacture, export and technical service of various types of aluminum smelter equipment. The scope of supply covers the complete range of R&D, consulting, feasibility studies, design, engineering, manufacturing, shipping, installation, commissioning, training and after sales services.

We have more than 670 sets of equipment including welding, cutting and machining, and a metallic structural factory with main products of anode jacking frames, anode jacking system, ladle furnace, point feeder, crust breaker, anode assembly, cathode pot shell, superstructure, etc., a foundry factory for all kinds of casting items such as anode clamp and anode yoke, an explosion factory for bi-metal transition blocks, and an aluminum panel cladding factory.

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China (Mainland) | Manufacturer, Trading Company
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